Safety & Compliance
We take our reputation as an industry leader very seriously. As a result, we adhere to or exceed all best practices and safety standards. We are dedicated to ensuring all processes, products, and materials are properly tested and will continue to lead as regulations evolve.
While the importance of safety and compliance cannot be overstated, it can be difficult to maintain high standards of quality while adhering to increasingly strict regulations. We embrace the challenge.
As lead-free legislation took effect in 2010, a number of new lead-free brass alloys were introduced in an effort to improve production efficiencies. Our concern was these alloys might produce inferior and unreliable products due to their limited track record. Given our commitment to quality, anything less than premium was—and is—simply not an option.
How do we guarantee premium quality while ensuring our brass alloy is lead-free? Independent, rigorous testing.
A Clear Winner
dahl selected 5 lead-free brass alloys commonly used today, and performed the following laboratory tests designed to make the alloys fail:
Dezincification
Test ISO6509-1981 ( E )
Test Protocol
- 24-hour test performed by immersing samples in solution of CuCL2.2H2O and subsequently measuring dezincification depth in microns.
- Lower “Average” means better dezincification resistance
Alloy | Longitudinal | Average Longitudinal | Transverse | Average Transverse |
---|---|---|---|---|
dahl Alloy | Nothing measurable | <5 | Nothing measurable | <5 |
Material A | 956.6, 947.7, 935.0, 936.8, 904.2 | 936 | 1063, 1072, 1060, 1074, 1112 | 1076 |
Material B | 113.2, 122.3, 114.6, 90.82 | 110 | 394.4, 361.1, 370.1, 389.9, 375 | 378 |
Material C | Nothing measurable | <5 | 93.6, 92.2, 106 | 97 |
Material D | 487.1, 522.3, 512.4, 479.9, 555.6 | 511 | 488.1, 486.2, 463.7, 497.1, 498.0 | 487 |
Stress Corrosion Cracking Resistance
ASTM G37-98 (2012) “Mattson’s Solution Test”
Test Protocol
- 1000-hour test performed by immersing samples in test solution and subsequently inspecting for cracks
- 9 samples of each material submitted for testing. Samples consisted of 3 sub-groups
- Subgroups based on torque levels used to attach a bolt to the machined bar sample
- Torque levels were 25, 35, & 45 ft-lbs respectively
- Daily inspection of samples for the first week, then twice per week until 1000 hours of exposure time
- Once a crack detected (partial), time is noted and then test continued until crack has fully penetrated (full) through the sample wall
dahl Alloy | Material A | Material B | Material C | Material D | |
---|---|---|---|---|---|
Torque in ft-lbs | Partial | Full | Partial | Full | Partial | Full | Partial | Full | Partial | Full |
25 | None | None | None | 93 | None | None | None | 826 | None | None |
25 | None | None | None | 70 | None | None | 423 | 494 | None | None |
25 | None | None | None | 70 | None | None | 755 | 826 | None | None |
35 | None | None | 47 | 93 | 24 | 139 | 257 | 328 | None | None |
35 | None | None | 47 | 70 | 47 | 139 | None | 328 | None | None |
45 | None | None | 24 | 70 | 24 | 139 | 139 | 162 | 664 | 830 |
45 | None | None | 47 | 70 | 47 | 139 | 162 | 257 | 664 | 830 |
45 | None | None | 47 | 70 | 24 | 139 | 162 | 257 | 760 | 830 |
Numerical values in the table above indicate the number of hours until either a partial or full crack occurred. 3 lines for each torque level illustrates the results for the 9 samples of each material.
Brandl Test
Stress Corrosion Cracking / Dezincification Test
Test Protocol
- Samples are machined to specific dimensions and are set up in test cells
- Stresses are induced on the samples within the cells equivalent to 28% of the material yield strength
- Samples are anodically polarized to 0.4V within the cell
- A test solution, in our case, consisted of tap water taken from a municipality known to have harsh water along with varying degrees of ammonia concentration. Ammonia concentrations of 0 ppm (parts per million), 15 ppm & 30 ppm, are introduced into the cell with the sample
- The test duration is 200 hours and measures dezincification and stress corrosion cracking on the samples for each varying degree of ammonia concentration
dahl Alloy | Material A | Material B | Material C | Material D | |
---|---|---|---|---|---|
Ammonia in ppm | Depth (mm) | SCC (mm) | Depth (mm) | SCC (mm) | Depth (mm) | SCC (mm) | Depth (mm) | SCC (mm) | Depth (mm) | SCC (mm) |
0 ppm | .08, .12 | None | .86, .77 | None | .78, .80 | None | .24, .30 | None | .27, .28 | None |
15 ppm | .11, .13 | None | .80, .94 | None | .86, .89 | None | .27, .31 | None | .25, .26 | None |
30 ppm | .13, .11 | None | .82, .80 | None | .95, 1.00 | None | .32, .28 | None | .30, .30 | None |
Lower “Depth” means better dezincification resistance
The Result
dahl lead-free brass alloy outperformed all other alloys so convincingly that there was simply no question as to which one was best. Quality you can count on. Quality you can feel.
California Proposition 65
California’s Safe Drinking Water and Toxic Enforcement Act of 1986, also known as Proposition 65, protects the state’s drinking water sources from being contaminated with chemicals known to cause cancer, birth defects, and reproductive harm, and requires businesses to inform Californians about exposures to these chemicals. As part of the Act, the state is required to publish a list of chemicals that are “known to the State of California to cause cancer or reproductive toxicity”. This list now contains over 800 chemicals.
The legislation dictates that all businesses provide a “clear and reasonable warning” if one or more listed chemicals is present in products, even in trace amounts. Though materials used in all dahl products meet California federal government regulations and product standards, a warning will appear on products where the legislation applies. The warning will be in the form of a label on the product or packaging and read:
WARNING: Cancer and Reproduction Harm –
www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproductivo –
www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et effets néfastes sur la reproduction –
www.P65Warnings.ca.gov
More Information:
For more information on Proposition 65 including the full list of chemicals, please visit the California Office of Environmental Health Hazard Assessment: https://oehha.ca.gov/proposition-65
Additional detail: www.P65Warnings.ca.gov
Contact:
Email: P65.Questions@oehha.ca.gov
Voicemail: 916-445-6900